Your machine’s talking – are you listening?
Most of the people that are reading this blog know that machines have a language of their own. These people also know that, when a machine is talking, you have to listen!
When you hear that low grumbling in some remote corner of the machinery, it’s telling you that it’s not feeling well – and it needs some preventive care. You may just need to “give it some lube” to get it feeling well again.
If you try to ignore that early complaint, eventually your machine really starts to talk a lot louder! But by the time it starts to scream and shutter at you, your pins and bushings are already done for. You’ll have to repin and get all the bearings lubed up quick, before consequential damage makes matters even worse. Better to take a little downtime now, than to suffer major downtime later.
Today’s systems even teach your equipment a wider vocabulary, making it easier to understand what’s going on in there, and what it needs.
Communicate with your equipment
Our central lube pumps and distributors are available with a wide range of remote sensors and alerts that tell you everything you need to know about the status of the lubrication system. If the pump’s reservoir is getting low on grease, if there’s a blockage in the line, the alerts will tell you before the bearing runs dry. The alert could be an audible sound, or a status light or a signal in the cab of your vehicle or control room.
For some equipment, the BEKA alerts can be tied into relays that will shut down the equipment automatically, before any serious damage can happen. This approach has to be done with a mind to shutting down safely, of course. But, for example, the auto shutdown has proven helpful on waste trucks, where the garbage packer can be switched off without affecting the safe operation of the vehicle.
Long distance calls
Whether it is in a mobile or stationary situation, we are seeing more applications that utilize telemetric technology to let owners and operators listen in on their equipment from remote locations. Today, even equipment rental shops can track their fleet in the field to make sure the lube system is maintained properly and the machines return in rentable condition.
We have seen some sophisticated telemetrics used to help wind energy operators to optimize their turbine. The productivity of the turbines can be compromised if they run too hot or too cold. The lube system can be used to monitor and moderate their working temperature, even from miles away.
The whole purpose of BEKA autolubrication systems is to keep your machine talking nicely to you, every day. If you want to communicate with your equipment and avoid unscheduled downtime, give us a call or drop us a line and we can help you make the connection to your machinery and equipment. They have a lot to say and we should be listening!
Until next month, turn up the listening to keep everything running smoothly.
Jacquie McDougall, Chief Operating Officer